Silicone Products Flash Cut Silicone

Bellofram offers precise flash cut silicone services designed to deliver high-quality, custom-cut parts without the need for tooling investment. Using advanced digital cutting equipment, we produce clean, accurate components directly from silicone sheets — making this an ideal solution for rapid prototyping, low-to-medium volume orders, or large production runs.

Our flash cut gaskets and components are produced with tight tolerances, delivering performance comparable to waterjet cutting, but with faster turnaround times and more cost-effective scalability. This process is especially well-suited for complex geometries, intricate cutouts, and design iterations that demand both precision and speed.

Unlike traditional die-cutting, silicone flash cutting requires no hard tooling. This means your parts can be designed, revised, and produced in a fraction of the time and at a fraction of the cost. With in-house equipment capable of cutting up to 60x60 inch sheets, Bellofram can accommodate everything from small gaskets to large-scale components — while maintaining consistently clean edges and tight dimensional accuracy.

Whether you’re working on a prototype or a full production run, our die-less cutting process supports scalability and flexibility. We can cut silicone materials in a wide range of durometers and thicknesses, including sponge and solid rubber grades. These parts are ideal for sealing, cushioning, insulating, or protecting components in industries such as aerospace, automotive, electronics, and medical device manufacturing.

Because our flash cutting system is optimized for silicone materials, you’ll get edges that are clean and crisp, with no cupping, tearing, or deformation — making it ideal for pressure-sensitive or critical sealing applications. From simple profiles to highly detailed custom shapes, our flash cut silicone services meet the most demanding technical specifications.

Our in-house process ensures full quality control from start to finish, giving you confidence in both the material and the cut. By eliminating the lead times and expenses associated with tool fabrication, we help customers get their designs to production faster — without sacrificing performance or precision.

If you’re looking for a fast, accurate, and cost-effective way to produce flash cut gaskets or custom silicone parts, Bellofram’s flash cutting capabilities provide the perfect solution — scalable, repeatable, and ready to meet your exact needs.